产品名称：
日本(NS)日进CBN超高速加工用 长颈球头铣刀SSBL220
产品型号：SSBL220CBN长颈螺旋球头铣刀
发布日期：2022-12-03
产品摘要：
规格：R0.05-R1
商品详情
相关商品
日本(NS)日进SSBL220CBN长颈螺旋球头铣刀
可适用于深沟加工。长颈型已经实现系列化！共有25种规格！
最大颈长10mm。适用于更深的沟槽加工。
CBN的长寿命及长颈设计扩大了加工领域。极小径规格从R0.05起已经实现标准化！
采用独创的刀刃形状，R角精度达±0.003，并提高了耐崩刃性能！
日本(NS)日进SSBL220CBN长颈螺旋球头铣刀产品代码
| 产品代码 Code No. | (R)球头半径 Radius | (e1)颈长 Under Neck Length | (l)刃长 Length of Cut | (D)外径 Dia. | (d2)颈径 Neck Dia. | (r )颈角 Neck Taper Angle | (d)柄径 Shank Dia. | (L)全长 Overall Lengt |
| 01-0051100051 | R0.05 | 0.3 | 0.08 | 0.1 | 0.09 | 15° | 4 | 50 |
| 01-00511-00052 | 0.5 | 0. 08 | 0.1 | 0.09 | 15° | 4 | 50 | |
| 01-00511-00075 | R0.075 | 0.45 | 0.12 | 0.15 | 0.14 | 15° | 4 | 50 |
| 01-00511-00076 | 0.75 | 0.12 | 0.15 | 0.14 | 15° | 4 | 50 | |
| 01-00511-00101 | R0.1 | 0.6 | 0.15 | 0.2 | 0.19 | 15° | 4 | 50 |
| 01-00511-00102 | 1 | 0.15 | 0.2 | 0.19 | 15° | 4 | 50 | |
| 01-00511-00151 | R0.15 | 0.9 | 0.23 | 0.3 | 0.28 | 15° | 4 | 50 |
| 01-00511-00152 | 1.5 | 0.23 | 0.3 | 0.28 | 15° | 4 | 50 | |
| 01-00511-00201 | R0.2 | 1.2 | 0.3 | 0.4 | 0.37 | 15° | 4 | 50 |
| 01-00511-00202 | 2 | 0.3 | 0.4 | 0.37 | 15° | 4 | 50 | |
| 01-00511-00251 | R0.25 | 1.5 | 0.38 | 0.5 | 0. 46 | 15° | 4 | 50 |
| 01-00511-00252 | 2.5 | 0.38 | 0.5 | 0. 46 | 15° | 4 | 50 | |
| 01-00511-00301 | R0.3 | 3 | 0.5 | 0.6 | 0.56 | 15° | 4 | 50 |
| 01-00511-00302 | 4 | 0.5 | 0.6 | 0. 56 | 15° | 4 | 52 | |
| 01-00511-00303 | 5 | 0.5 | 0.6 | 0.56 | 15° | 4 | 52 | |
| 01-00511-00401 | R0.4 | 4 | 0.6 | 0.8 | 0. 76 | 12° | 4 | 53 |
| 01-00511-00501 | R0.5 | 4 | 0.7 | 1 | 0.95 | 12° | 4 | 53 |
| 01-00511-00502 | 5 | 0.7 | 1 | 0.95 | 12° | 4 | 53 | |
| 01-00511-00504 | 6 | 0.7 | 1 | 0.95 | 15° | 4 | 53 | |
| 01-00511-00506 | 8 | 0.7 | 1 | 0.95 | 15° | 4 | 53 | |
| 01-00511-00508 | 10 | 0.7 | 1 | 0.95 | 15° | 4 | 53 | |
| 01-00511-00751 | R0.75 | 7.5 | 1 | 1.5 | 1.45 | 15° | 4 | 52 |
| 01-00511-01001 | R1 | 6 | 1.2 | 2 | 1.94 | 15° | 4 | 52 |
| 01-00511-01003 | 8 | 1.2 | 2 | 1.94 | 15° | 4 | 52 | |
| 01-00511-01005 | 10 | 1.2 | 2 | 1.94 | 15° | 4 | 52 |
日本(NS)日进SSBL220CBN长颈螺旋球头铣刀切削参数
| 加工材料 Work Material | 调质钢,高硬度钢 Prehardened Steels。Hardened Steels NAK80. STAVAX. SKD61 (~52HRC) | 高硬度钢 Hardened Steels SKD11 (~62HRC) | 高速钢 High Speed Steels SKH (~68HRC) | |||||||||||
| (R)球头半径 Radius | 颈长 Under Neck. Length | L (颈长)/ D(外径) | 切深量 Depth of Cut | 进给速度 Feed | 主轴转速 Spindle $peed | 切深量 Depth of Cut | 进给速度 Feed | 主轴转速 Spindle Speed | 切深量 Depth of Cut | 进给速度 Feed | 主轴转速 Spindl $peed | |||
| ap mm | ae mm | mm/min | min' | ap mm | ae mm | mm/min | min' | ap mm | ae mm | mm/min | min' | |||
| 0.05 | 0.3 | 3 | 0.005 | 0.005 | 200 | 50,000 | 0.003 | 0.005 | 150 | 50,000 | 0.002 | 0.003 | 120 | 50,000 |
| 0.5 | 5 | 0.003 | 0 003 | 120 | 50,000 | 0.003 | 0.003 | 1 00 | 50, 000 | 0.002 | 0.003 | 80 | 50,000 | |
| 0.075 | 0.45 | 3 | 0.005 | 0.005 | 300 | 50,000 | 0. .003 | 0. 005 | 200 | 50,000 | 0.002 | 0.003 | 150 | 50,000 |
| 0.75 | 5 | 0.003 | 0.003 | 200 | 50, 000 | 0.003 | 0.003 | 150 | 50, 000 | 0.002 | 0.003 | 100 | 50,000 | |
| 0.1 | 0.6 | 3 | 0.005 | 0.005 | 500 | 50,000 | 0.005 | 0.005 | 380 | 50,000 | 0.003 | 0.003 | 280 | 50,000 |
| 1 | 5 | 0.005 | 0.005 | 300 | 50,000 | 0 ,005 | 0.005 | 260 | 50,00 | 0.003 | 0.003 | 120 | 50,000 | |
| 0.15 | 0.9 | 3 | 0.005 | 0.005 | 800 | 50,000 | 0.005 | 0.005 | 460 | 50,000 | 0.003 | 0.005 | 360 | 50,000 |
| 1.5 | 5 | 0.005 | 0.005 | 480 | 50,000 | 0.005 | 0.005 | 320 | 50,000 | 0.003 | 0.005 | 280 | 50,000 | |
| 0.2 | 1.2 | 3 | 0.005 | 0.01 | 1,200 | 50,000 | 0.005 | 0.01 | 820 | 50,000 | 0.005 | 0.005 | 580 | 50,000 |
| 2 | 5 | 0.005 | 0.01 | 620 | 50,000 | 0.005 | 0.01 | 580 | 50,000 | 0.005 | 0.005 | 380 | 50,000 | |
| 0.25 | 1.5 | 3 | 0.01 | 0.01 | 1,500 | 50,000 | 0.01 | 0.01 | 1, 200 | 50, 000 | 0.005 | 0.01 | 860 | 50, 000 |
| 2.5 | 5 | 0.01 | 0.01 | 800 | 50,000 | 0.01 | 0.01 | 680 | 50,000 | 0.005 | 0.01 | 540 | 50,000 | |
| 0.3 | 3 | 5 | 0.01 | 0.02 | 1,600 | 40,000 | 0.01 | 0.02 | 1,200 | 40 ,000 | 0.01 | 0.01 | 920 | 40,000 |
| 4 | 6.7 | 0.01 | 0.01 | 1,200 | 30,000 | 0.01 | 0.01 | 960 | 30,000 | 0.005 | 0.01 | 640 | 30,000 | |
| 5 | 8.3 | 0.01 | 0.01 | 800 | 30,000 | 0.005 | 0.01 | 680 | 30,000 | 0.005 | 0.005 | 480 | 30,000 | |
| 0.4 | 4 | 5 | 0.01 | 0.03 | 1,500 | 30,000 | 0.01 | 0.02 | 1,200 | 30,000 | 0.01 | 0.01 | 920 | 30,000 |
| 0.5 | 4 | 4 | 0.03 | 0.05 | 2,400 | 40,000 | 0.02 | 0.03 | 2,400 | 40 ,000 | 0.02 | 0.02 | 1,500 | 40, 000 |
| 5 | 5 | 0.02 | 0.05 | 2,000 | 32,000 | 0.02 | 0.03 | 2,000 | 32,000 | 0.01 | 0.02 | 1,200 | 32,000 | |
| 6 | 6 | 0.02 | 0.03 | 1,500 | 25,000 | 0.01 | 0.02 | 1,500 | 25,000 | 0.01 | 0.01 | 1 ,000 | 25,000 | |
| 8 | 8 | I 0.01 | 0.03 | 1,200 | 16,000 | 0.01 | 0.02 | 1,000 | 16,000 | 0.01 | 0.01 | 840 | 16,000 | |
| 10 | 10 | 0.01 | 0.02 | 800 | 12,000 | 0.005 | 0.01 | 720 | 12,000 | 0. 005 | 0.005 | 620 | 12,000 | |
| 0.75 | 7.5 | 5 | 0.02 | 0.03 | 2,000 | 32,000 | 0.01 | 0.03 | 1 ,800 | 32,000 | 0.01 | 0.01 | 1,200 | 32,000 |
| 1 | 6 | 3 | 0.05 | 0.05 | 4,000 | 40,000 | 0.03 | 0.03 | 4,000 | 40,000 | 0.02 | 0.03 | _2,600 | 40,000 |
| 8 | 4 | 0.03 | 0.05 | 3,000 | 32,000 | 0.02 | 0.03 | 2,600 | 32 ,000 | 0.01 | 0.02 | 1 ,800 | 32,000 | |
| 10 | 5 | 0.02 | 0.03 | 2,000 | 24 ,000 | 0.01 | 0.03 | 1,600 | 24, 000 | 0.01 | 0.02 | 1,200 | 24, 000 | |
备注：
切深量为中精加工、精加工时的最大值。
切深量的ap表示轴向切深量，ae表示步距量。建议使用油雾冷却方式。
请以相同的比率调整主轴转速和进给速度。
加工参数会因切深量和机床刚性的状况而有所不同。请每次调整后再使用。请根据需要控制刀具的伸出量。
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