日本(UNION TOOL)佑能HM涂层4刃圆鼻铣刀HRRS
特点:
独特的圆角R的设计,使得比球刀更大的切削量从而实现大切削。
连接处得无缝圆角R形状的设计、抑制切削抵抗的降低和震纹。
日本(UNION TOOL)佑能HM涂层4刃圆鼻铣刀HRRS可切削材料表 (◎最适合 ○适合)
加工材料 | ||||||||||
碳素钢 S45C S55C | 合金钢 SK.SCM SUS | 预硬钢 NAKHPM | 淬火钢 | 铸铁 | 铝合金 | 石墨 | 铜 | 树脂 | ||
(~55HRC) | (~60HRC) | (~70HRC) | ||||||||
◎ | ◎ | ◎ | ○ ~65HRC | ○ |
日本(UNION TOOL)佑能HM涂层4刃圆鼻铣刀HRRS产品代码
型号 | 直径 | 圆角半径 | 有效长 21 | 刃长 0 | 首径 pd1 | 柄锥角度 | 全长 | 柄径 | 日元定价 |
HRRS 4020-03-06 | 2 | R0.3 | 6 | 2 | 1.91 | 16° | 70 | 4 | 10,500 |
HRRS 4020-05-06 | R0.5 | 16° | 70 | 4 | 10,500 | ||||
HRRS 4030-08-09-3 | 3 | R0.8 | 9 | 3 | 2.92 | 一 | 70 | 3 | 9,800 |
HRRS 4030-08-09 | 16° | 70 | 6 | 10,800 | |||||
HRRS 4040-05-12 | 4 | R0.5 | 12 | 4 | 3.82 | 一 | 70 | 4 | 10,000 |
HRRS 4040-05-12-6 | 16° | 70 | 6 | 11,600 | |||||
HRRS 4040-10-12 | R1 | 一 | 70 | 4 | 10,000 | ||||
HRRS 4040-10-12-6 | 16° | 70 | 6 | 11 ,600 | |||||
HRRS 4050-12-15 | 5 | R1.2 | 15 | 5 | 4,.82 | 16° | 70 | 6 | 12,000 |
HRRS 4060-05-18 | 6 | R0.5 | 18 | 6 | 5.82 | 一 | 90 | 6 | 13,400 |
HRRS 4060-10-18 | R1 | 90 | 6 | 13,400 | |||||
HRRS 4060-15-18 | R1.5 | 90 | 6 | 13 ,400 | |||||
HRRS 4060-20-18 | R2 | 90 | 6 | 13,400 | |||||
HRRS 4080-05-24 | 8 | R0.5 | 24 | 8 | 7.82 | 一 | 100 | 8 | 16,700 |
HRRS 4080-10-24 | R1 | 100 | 8 | 16,700 | |||||
HRRS 4080-20-24 | R2 | 100 | 8 | 16,700 | |||||
HRRS 4080-30-24 | R3 | 100 | 8 | 16,700 | |||||
HRRS 4100-03-30 | 10 | R0.3 | 30 | 10 | 9.82 | 一 | 110 | 10 | 22,000 |
HRRS 4100-05-30 | R0.5 | 110 | 10 | 22,000 | |||||
HRRS 4100-10-30 | R1 | 110 | 10 | 22 ,000 | |||||
HRRS 4100-20-30 | R2 | 110 | 10 | 22 ,000 | |||||
HRRS 4100-30-30 | R3 | 110 | 10 | 22,000 | |||||
HRRS 4120-05-36 | 12 | R0.5 | 36 | 12 | 11.82 | 一 | 120 | 12 | 27,700 |
HRRS 4120-10-36 | R1 | 120 | 12 | 27,700 | |||||
HRRS 4120-20-36 | R2 | 120 | 12 | 27,700 | |||||
HRRS 4120-40-36 | R4 | 120 | 12 | 27,700 |
日本(UNION TOOL)佑能HM涂层4刃圆鼻铣刀加工参数表
粗加工
加工材料 | 预硬钢/淬火钢 (30 ~ 45HRC) (气冷/油雾) | 淬火钢 (45 ~ 55HRC) (气冷/油雾) | 淬火钢 (55 ~ 65HRC) (气冷/油雾) | |||||||||||
型号 | 直径 (mm) | 圆角半径 (CR) | 转速 (min-') | 进给 (mm/min) | 切深 (mm) | 切宽 (mm) | 转速 (min-1) | 进给 (mm/min) | 切深 (mm) | 切宽 (mm) | 转速 (min-') | 进给 (mm/min) | 切深 (mm) | 切宽 (mm) |
HRRS 4020-03-06 | 2 | R0.3 | 30,000 | 7,650 | 0.03 | 0.41 | 10,000 | 2,160 | 0.08 | 0.36 | 8,000 | 1,170 | 0.04 | 0.36 |
HRRS 4020-05-06 | R0.5 | 30,000 | 7,650 | 0.05 | 0.72 | 10,000 | 2,160 | 0.14 | 0.63 | 8,000 | 1,170 | 0.07 | 0.63 | |
HRRS 4030-08-09 | 3 | R0.8 | 25,000 | 8,100 | 0.07 | 1.08 | 10,000 | 2,970 | 0.16 | 0.95 | 7,000 | 1,710 | 0.09 | 0.95 |
HRRS 4040-05-12 | 4 | R0.5 | 15,000 | 8,550 | 0.06 | 0.82 | 9,000 | 3,600 | 0.10 | 0.77 | 6,000 | 2,160 | 0.05 | 0.77 |
HRRS 4040-10-12 | R1 | 15,000 | 8,550 | 0.11 | 1.44 | 9,000 | 3,600 | 0.16 | 1.35 | 6,000 | 2,160 | 0.09 | 1.35 | |
HRRS 4050-12-15 | 5 | R1.2 | 10,000 | 8,550 | 0.16 | 1.8 | 8,000 | 4,950 | 0.18 | 1.58 | 6,000 | 2,160 | 0.14 | 1.58 |
HRRS 4060-05-18 | 6 | R0.5 | 9,000 | 8,550 | 0.10 | 1.23 | 8,000 | 5,400 | 0.11 | 1.08 | 6,000 | 2,070 | 0.11 | 1.08 |
HRRS 4060-10-18 | R1 | 9,000 | 8,550 | 0.14 | 1.57 | 8,000 | 5,400 | 0.14 | 1.49 | 6,000 | 2,070 | 0.14 | 1.49 | |
HRRS 4060-15-18 | R1.5 | 9,000 | 8,550 | 0.17 | 2.16 | 8,000 | 5,400 | 0.18 | 1.89 | 6,000 | 2,070 | 0.18 | 1.89 | |
HRRS 4060-20-18 | R2 | 9,000 | 8,550 | 0.17 | 2,30 | 8,000 | 5,400 | 0.18 | 2.02 | 6,000 | 2,070 | 0.18 | 2.02 | |
HRRS 4080-05-24 | 8 | R0.5 | 7,000 | 8,550 | 0.04 | 1.5 | 6,000 | 5,850 | 0.05 | 1.30 | 4,000 | 2,070 | 0.04 | 1.3 |
HRRS 4080-10-24 | R1 | 7,000 | 8,550 | 0.05 | 1.92 | 6,000 | 5,850 | 0.06 | 1.80 | 4,000 | 2,070 | 0.05 | 1.80 | |
HRRS 4080-20-24 | R2 | 7,000 | 8,550 | 0.21 | 2.88 | 6,000 | 5,850 | 0.23 | 2.52 | 4,000 | 2,070 | 0.18 | 2.52 | |
HRRS 4080-30-24 | R3 | 7,000 | 8,550 | 0.21 | 3.09 | 6,000 | 5,850 | 0.23 | 2.70 | 4,000 | 2,070 | 0.18 | 2.70 | |
HRRS 4100-03-30 | 10 | R0.3 | 6,000 | 8,550 | 0.03 | 1.6 | 5,000 | 5,580 | 0.04 | 1.30 | 3,000 | 2,160 | 0.03 | 1.3 |
HRRS 4100-05-30 | R0.5 | 6,000 | 8,550 | 0.04 | 2.00 | 5,000 | 5,580 | 0.05 | 1.62 | 3,000 | 2,160 | 0.04 | 1.62 | |
HRRS 4100-10-30 | R1 | 6,000 | 8,550 | 0.06 | 2.57 | 5,000 | 5,580 | 0.07 | 2.25 | 3,000 | 2,160 | 0.05 | 2.25 | |
HRRS 4100-20-30 | R2 | 6,000 | 8,550 | 0.24 | 3.60 | 5,000 | 5,580 | 0.27 | 3.15 | 3,000 | 2,160 | 0.18 | 3.15 | |
HRRS 4100-30-30 | R3 | 6,000 | 8,550 | 0.24 | 3.86 | 5,000 | 5,580 | 0.27 | 3.38 | 3,000 | 2,160 | 0.18 | 3.38 | |
HRRS 4120-05-36 | 12 | R0.5 | 5,000 | 8,550 | 0.05 | 2.41 | 4,000 | 7,290 | 0.05 | 1. 94 | 2,000 | 2,250 | 0.04 | 1 .94 |
HRRS 4120-10-36 | R1 | 5,000 | 8,550 | 0.07 | 3.09 | 4 ,000 | 7,290 | 0.07 | 2.70 | 2,000 | 2,250 | 0.05 | 2.70 | |
HRRS 4120-20-36 | R2 | 5,000 | 8,550 | 0.27 | 4.32 | 4,000 | 7,290 | 0.27 | 3.78 | 2,000 | 2,250 | 0.18 | 3.78 | |
HRRS 4120-40-36 | R4 | 5,000 | 8,550 | 0.27 | 4.63 | 4,000 | 7,290 | 0.27 | 4.05 | 2,000 | 2,250 | 0.18 | 4.05 |
精加工(平面/斜面)
加工材料 | 预硬钢/淬火钢 (30 ~ 45HRC) (气冷/油雾) | 淬火钢 (45 ~ 55HRC) (气冷/油雾) | 淬火钢 (55 ~ 65HRC) (气冷/油雾) | |||||||||||
型号 | 直径 (mm) | 圆角半径 (CR) | 转速 (min-') | 进给 (mm/min) | 切深 (mm) | 切宽 (mm) | 转速 (min-1) | 进给 (mm/min) | 切深 (mm) | 切宽 (mm) | 转速 (min-') | 进给 (mm/min) | 切深 (mm) | 切宽 (mm) |
HRRS 4020-03-06 | 2 | R0.3 | 30,000 | 850 | 0.10 | 0.03 | 10,000 | 355 | 0.10 | 0.04 | 8,000 | 240 | 0.05 | 0.03 |
HRRS 4020-05-06 | R0.5 | 30,000 | 1,100 | 0.10 | 0.04 | 10,000 | 460 | 0.10 | 0.05 | 8,000 | 310 | 0.05 | 0.04 | |
HRRS 4030-08-09 | 3 | R0.8 | 25,000 | 1,100 | 0.10 | 0.04 | 10,000 | 650 | 0.10 | 0.07 | 7,000 | 350 | 0.05 | 0.05 |
HRRS 4040-05-12 | 4 | R0.5 | 15,000 | 775 | 0.10 | 0.05 | 9,000 | 455 | 0.10 | 0.05 | 6,000 | 255 | 0.05 | 0.04 |
HRRS 4040-10-12 | R1 | 15,000 | 1,100 | 0.10 | 0.07 | 9,000 | 650 | 0.10 | 0.07 | 6,000 | 360 | 0.05 | 0.06 | |
HRRS 4050-12-15 | 5 | R1.2 | 10,000 | 1,100 | 0.10 | 0.11 | 8,000 | 650 | 0.10 | 0.08 | 6,000 | 360 | 0.05 | 0.06 |
HRRS 4060-05-18 | 6 | R0.5 | 9,000 | 690 | 0.20 | 0.08 | 8,000 | 375 | 0.20 | 0.05 | 6,000 | 215 | 0.10 | 0.04 |
HRRS 4060-10-18 | R1 | 9,000 | 975 | 0.20 | 0.11 | 8,000 | 530 | 0.20 | 0.07 | 6,000 | 310 | 0.10 | 0.05 | |
HRRS 4060-15-18 | R1.5 | 9,000 | 1,200 | 0.20 | 0.13 | 8,000 | 650 | 0.20 | 0.08 | 6,000 | 380 | 0.10 | 0.06 | |
HRRS 4060-20-18 | R2 | 9,000 | 1,385 | 0.20 | 0.15 | 8,000 | 750 | 0.20 | 0.09 | 6,000 | 435 | 0.10 | 0.07 | |
HRRS 4080-05-24 | 8 | R0.5 | 7,000 | 598 | 0.05 | 0.09 | 6,000 | 322 | 0.05 | 0.06 | 4,000 | 184 | 0.05 | 0.06 |
HRRS 4080-10-24 | R1 | 7,000 | 845 | 0.05 | 0.12 | 6,000 | 455 | 0.05 | 0.08 | 4,000 | 265 | 0.05 | 0.07 | |
HRRS 4080-20-24 | R2 | 7,000 | 1,200 | 0.20 | 0.17 | 6,000 | 650 | 0.20 | 0.11 | 4,000 | 380 | 0.10 | 0.10 | |
HRRS 4080-30-24 | R3 | 7,000 | 1.465 | 0.20 | 0.21 | 6,000 | 795 | 0.20 | 0.13 | 4,000 | 465 | 0.10 | 0.12 | |
HRRS 4100-03-30 | 10 | R0.3 | 6,000 | 478 | 0.04 | 0.08 | 5,000 | 258 | 0.04 | 0.05 | 3,000 | 147 | 0.04 | 0.06 |
HRRS 4100-05-30 | R0.5 | 6,000 | 598 | 0.05 | 0.10 | 5,000 | 322 | 0.05 | 0.06 | 3,000 | 184 | 0.05 | 0.07 | |
HRRS 4100-10-30 | R1 | 6,000 | 845 | 0.05 | 0.14 | 5,000 | 455 | 0.05 | 0.09 | 3,000 | 265 | 0.05 | 0.09 | |
HRRS 4100-20-30 | R2 | 6,000 | 1,200 | 0.20 | 0.20 | 5,000 | 650 | 0.20 | 0.13 | 3,000 | 380 | 0.10 | 0.13 | |
HRRS 4100-30-30 | R3 | 6,000 | 1,470 | 0.20 | 0.25 | 5,000 | 795 | 0.20 | 0.16 | 3,000 | 465 | 0.10 | 0.16 | |
HRRS 4120-05-36 | 12 | R0.5 | 5,000 | 598 | 0.05 | 0.12 | 4,000 | 322 | 0.05 | 0.08 | 2,000 | 184 | 0.05 | 0.10 |
HRRS 4120-10-36 | R1 | 5,000 | 845 | 0.05 | 0.17 | 4,000 | 455 | 0.05 | 0.11 | 2,000 | 265 | 0.05 | 0.13 | |
HRRS 4120-20-36 | R2 | 5 ,000 | 1,200 | 0.20 | 0.24 | 4,000 | 650 | 0.20 | 0.16 | 2 ,000 | 380 | 0.10 | 0.19 | |
HRRS 4120-40-36 | R4 | 5,000 | 1,695 | 0.20 | 0.34 | 4,000 | 915 | 0.20 | 0.23 | 2 ,000 | 535 | 0.10 | 0.27 |
请根据刀具伸出刀柄的长度和刀具直径的比例,并依照下面表中的数据对加工参数做出适当的调整。
D:直径(mm) L:刀具伸出刀柄的长度(mm)
D:φ2.0~3.0
D:φ4.0~6.0
D:φ8.0~12.0
备注:
·推荐气冷或喷雾冷却。铜加工,推荐水溶性油冷却。
·本参数表的参数为估算值。实际加工过程中,可根据加工形状、目的、使用设备、加工状况等进行调整。
·当机床的转速不够的时候,请按同比例降低转速与进给速度。
·请使用震动小高刚性的设备。
·请及时清理切屑,注意加工过程中的发热、火花等现象。
·精加工时请按刀具伸出的长度算出调整比例,仅将转速按该比例调整。
·槽加工时,进给请降到50%以下。